Solutions for Rolling Stock Rail OEMs
Madico Specialty Films deliver certified protection for glass and polycarbonate surfaces across the transportation industry — enhancing passenger safety, preventing graffiti and surface damage, and extending asset life while meeting strict global standards
OEM Transport Sector
Meeting the Demands of Modern Rail Transport
Rail glass and surfaces face constant threats: vandalism, scratches, graffiti, impacts, and harsh environmental exposure. Glass manufacturers serving the rail industry must also comply with strict safety regulations, including flammability and passenger protection standards. Madico films are engineered to address these challenges — reducing downtime, cutting replacement costs, and enhancing passenger safety.
Glass & Surface Protection
Madico’s glass and surface protection films deliver crystal-clear, EN45545-certified film for fire requirements, provides defense against graffiti, scratching, and UV damage—preserving clarity, safety, and appearance across glass and polycarbonate surfaces in rail environments.
- Blister Free 600 / 400 HPF – Designed for polycarbonate and Acrylic surfaces; resists delamination and graffiti damage.
- Graffiti Free 600 – Sacrificial layer for glass, easily removed and replaced when vandalized.
- CL-400-HPF – Interior or glass surface protection, scratch-resistant, easy-to-clean (removed reference to Clearplex).
- CL-400 PS SR – Cost-effective interior glass protection option.
- CL-2100-HPF Rail Coach Film – Specialized for interior and exterior rail window applications.
Anti-Spall & Ballistic Enhancements
Madico’s anti-spall films and interlayers enhance passenger safety by holding shattered glass in place, improving ballistic performance, and meeting the rigorous impact and durability standards required for modern rail glazing systems.
- CL-700-SRB PVB / CL-700-PVB (I): Interior and interlayer film that hold shattered glass in place, improving ballistic and impact resistance for operator cabs and passenger safety.
Exterior Paint & Surface Protection
Madico’s exterior paint and surface protection films shield rail vehicles from chips, abrasion, and environmental wear while maintaining a clean, professional appearance for long-lasting performance and brand integrity.
- Protekt® PPF – Shields train exteriors from stone chips, abrasion, and environmental wear.
Certified for Safety and Reliability
Madico rail films are rigorously tested and certified to industry standards, including EN 45545 flammability requirements. These certifications ensure our films meet the highest levels of safety for passenger rail applications, giving manufacturers confidence in compliance and long-term reliability.
Your Technical Partner in Rail Glass Innovation
With over 120 years of materials expertise and 40+ years in precision coating and laminating, Madico is a trusted global partner to OEMs and glass manufacturers. Our specialty films are developed alongside engineers and R&D teams to enhance rail glass performance, reduce operating costs, and deliver safer journeys for passengers worldwide.
Transportation OEMs
Custom Coating, Metallizing, & Slitting
Madico provides custom coating, metallizing, and converting services for rail and transit OEMs seeking durable, high-performance film solutions. Engineered to help protect glazing, interior surfaces, and exterior assets from vandalism, wear, and environmental exposure, our films are designed to support long-term performance in demanding transportation environments.
Optimizing Material Use
Slitting and Converting Services
LEARN MORE about Slitting and Converting ServicesFrom engineered coatings to films ready to ship.
Production Ready Films
Rail and Transport
Built for Complex Challenges
Why Madico
Rail and transit applications demand materials that can withstand constant use, vandalism, and harsh operating conditions. With decades of coating, laminating, and manufacturing expertise, Madico partners with transportation OEMs to develop durable film solutions that enhance performance, reduce maintenance, and extend asset life.
Advanced R&D Expertise
With 40+ years coating expertise, Madico brings deep scientific expertise to every project—developing high-performance film solutions for complex technical and regulatory requirements.
Precision Manufacturing at Scale
From our 250,000 sq. ft. ISO-compliant Florida facility, we deliver consistent, high-quality films using advanced coating, laminating, and converting technologies.
Proven OEM Partnership Approach
Serving aerospace, transportation, and healthcare OEMs, we work as an extension of your team—collaborating from concept through production to turn your requirements into reliable, scalable solutions that perform in the real world.
Our Process
From concept to production, Madico Specialty Solutions partners with glass OEMs to engineer, validate, and scale high-performance film solutions—built to meet exact specifications.
Discovery & Alignment
Identify critical-to-quality specifications, then align with engineering, R&D, and design stakeholders.
Engineering & Development
Translate requirements into engineered film structures, coatings, and material combinations.
Process & Scale-Up
Convert validated designs into efficient, repeatable roll-to-roll manufacturing workflows.
Production & Optimization
Deliver full-scale production with ongoing support to meet evolving requirements and next-generation designs.
Prototyping & Validation
Develop sample constructions for evaluation and iterate quickly based on OEM feedback.
Ready to Strengthen Your Rail Glass Solutions?
FAQ
Frequently Asked Questions
A: Yes, we offer manufacturing in clean room environments to meet the stringent requirements of several different industries.
A: Yes, we have in-house capabilities to develop and test custom coating formulations to meet specific client requirements.
A: Yes, we offer prototyping services and can handle small batch production runs to support product development and testing.
A: We employ rigorous quality control measures including inline inspection systems, optical defect detection, and viscosity control. Our processes comply with ISO standards.
A: You can request a quote or additional information by contacting us through our website, email, or phone. Please provide details about your project requirements to help us serve you better.
A: Minimum order quantities depend on the specific project and materials involved. Please contact us to discuss your requirements and we will provide detailed information.
A: We serve a wide range of industries including automotive, aerospace, public transportation, building materials and many more.
A: Toll coating and contract coating are both services provided by Madico to apply specialized coatings to materials, but they differ primarily in terms of material supply and scope of service. In toll coating, the client supplies the raw materials, including both the substrates and coatings, and Madico applies the coatings using our own equipment and expertise, making it a cost-effective solution for clients who already have the necessary materials. Conversely, contract coating, Madico provides the coating materials, managing the entire process including research and development, quality control, and sometimes even packaging, to deliver a turnkey solution tailored to the client's specifications. Thus, contract coating offers a more comprehensive service package compared to the more narrowly focused toll coating.
A: Lead times can vary based on the complexity and scale of the project. Typically, we provide an estimated timeline after initial consultations and feasibility assessments.